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First distillation mode

 
The main window of Distillation («Дистилляция») mode
1

Turn on heating («Включить нагрев»)

Starts and stops distillation. When heating is on, the button is called "Turn off heating" («Выключить нагрев»).
 
2

Next («Далее»)

Forces a move to the next line of the distillation program. Available only when heating is on.
 
3

ABV («Спиртуозность»)

The calculated ABV in the boiler and in the take-off. Until the boiler starts boiling, 100% is shown.
 
4

Time forecast («Прогноз времени»)

How many minutes are left until the condition of the current line is met and until the end of the process. Recalculated every 30 seconds.
 
5

Regulator («Регулятор»)

The current and target voltage (power) of the regulator and the manual setting field. See Manual regulator voltage setting.
 
 
Warning!
Only three temperature sensors are monitored: water, boiler and TCA
The interface shows the readings of all temperature sensors, if they are connected and assigned on the Settings («Настройки») → Temperature («Температура») tab.
This way you can use spare sensors as informational ones for your own needs. For example: to watch the temperature of the incoming water, etc.
 
Warning.
ABV before boiling starts is displayed as 100% - this is needed to determine the correct actual ABV later on.
 
On the "Turn on heating" («Включить нагрев») command, Samovar tells the regulator to switch on the "Boost" («Разгон») mode and displays the message "Distiller heating is on" («Включен нагрев дистиллятора»).  You can change the power by typing values into the "Regulator voltage" («Напряжение регулятора») field. The set power is kept until the move to the next take-off program line.
If a boost heating element is connected, it turns on together with the heating and turns off at the first move to the next program line. If the "Use boost heating element during boiling" («Использовать разгонный тэн при кипении») checkbox is cleared on the Settings («Настройки») → Main («Основные») tab, the boost heating element turns off earlier - as soon as Samovar detects that the boiler has started boiling.
The "Next" («Далее») button forces Samovar to move to the next line of the distillation program, without waiting for the condition of the current line to be met. It works only when heating is on.
 
In first distillation mode, Samovar displays and monitors the temperatures from three sensors:
 
Water. The water temperature can be regulated (provided that a water supply pump is used) by changing the setpoint of the water temperature sensor on the Settings («Настройки») - Temperature («Температура») tab. If the sensor in the TCA has heated above its setpoint and is hotter than the water, the pump temporarily increases the water flow.
 
Boiler. When the boiler temperature reaches the value specified:
1. In the file Samovar_ini.h, line:
#define OPEN_VALVE_TANK_TEMP 77
The command will be given to open the water valve and turn on the cooling pump.
When the boiler starts boiling, Samovar determines the ABV and displays the message "Boiling has started in the boiler! ABV XX.X" («Началось кипение в кубе! Спиртуозность ХХ.Х»).
 
Distillation ends (and the heating is accordingly switched off) when any of the following conditions occurs:
- The boiler temperature exceeds the distillation end temperature set in the settings.
- There is no alcohol left in the boiler (this is determined by the boiler temperature not changing by 0.1° during the time specified in the "Time to monitor distillation completion" («Время для контроля завершения процесса дистилляции») field on the Settings («Настройки») tab, provided that the boiler temperature is above 90°). Samovar reports "No alcohol left in the boiler" («В кубе не осталось спирта»). A value of 0 disables this check.
When it ends, the message "Distillation finished. Total time: N min." («Дистилляция завершена. Общее время: N мин.») is displayed.
 
After the heating is switched off, the water supply valve closes and the pump turns off when any of the following conditions occurs:
- the water temperature has dropped 20° below the water sensor setpoint, but not sooner than 3 minutes after the heating was switched off;
- the boiler, which was hot during this process, has cooled below 70°.
Samovar 7.00: previously the water was shut off only by the first condition. If the water setpoint was lower than the incoming water temperature plus 20°, the cooling pump ran until the operator turned it off. Now the water is also shut off when the boiler cools down.
 
The line responsible for the temperature difference is in the file Samovar_ini.h
#define DELTA_T_CLOSE_VALVE 20
//The difference between the set water cooling T and the water T, down to which the pump will keep running after the distillation process ends in distillation and rectification modes
 
TCA. If steam breaks through, Samovar turns the heating off.
It is recommended to make a simple
monitoring unit and use it during distillation together with additional protection. In this case the TCA temperature sensor shows the temperature of the product coming out of the take-off spout, which lets you set the cooling water flow to the optimal rate.
When the water temperature approaches the critical value, Samovar sounds a signal, displays the message "Critical water temperature!" («Критическая температура воды!») and lowers the regulator voltage by 5 units; if the water or TCA temperature keeps rising, the heating is shut off in an emergency.
 
If, on the Settings («Настройки») tab, the checkbox Use pressure correction («Использовать корректировку давления») is set, Samovar will correct the boiler temperature according to how the boiling point of the alcohol-water mixture depends on pressure.
 
Time forecast. In the "Current line" («Текущая строка») block, Samovar shows how many minutes are left until the condition of the current program line is met and until the end of the process (until the set distillation end temperature). The forecast is recalculated every 30 seconds; until the boiler starts boiling, "waiting for actual boiling" («ожидание фактического кипения») is shown, and for the first minutes after that, "collecting data" («накопление данных»). If all program lines have been executed, no line forecast is made.
 
A log is kept, information is sent to Blynk and the cloud, and charts are drawn. The safety group is active.
 

Questions and answers. FAQ
 
Since version 6.0 a take-off program has been added to distillation mode; does this mean the servo drive must be used for the take-off?
If you do not need to distribute the product among containers, you do not have to connect the servo drive. It will then be plain distillation, regardless of what is written in the distillation program.